Ultimate: Last in a train of progression or consequences; tended toward by all that precedes; arrived at, as the last result; final. I have been designing and building homes for a while, and, somehow, I completed all of them without the aid of the Ultimate Work Bench (UWB), but I always knew there had to be a better way. What Makes a Work Bench Ultimate? Usually, when the finish work begins, saw horses come out, plied with door blanks—one, two, sometimes even three. One for a table saw out-feed, and one or two others for assemblies.

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Trying to put mantels together on these small surfaces was just too difficult, which meant that large projects ended up on the floor—ugh, my back, my knees! The same was true for wainscot, which I like to pre-assemble with pocket screws and a few dominoes. Then there are cabinets and book cases.

While most cabinets show up ready to install, it seems I’m always fabricating a bookcase or two. And then there’s always that little niche which just demands some custom work. (Note: Click any image to enlarge) So the quest began. I wanted a large, waist-high surface that could handle bigger projects.

I also wanted somewhere to store tools. These days, I have specialty tools for everything. Routers (not just a router), track saw (how did I ever complete a project without one of those?); pocket hole cutter, drills, screw guns, mallet, chisels, and the Festool Domino (the coolest tool ever), tape measure, and the various accessories which inevitably come along for the ride. If I put the tools on the work bench, then there is no space for the work piece. If I put the tools on the floor, then my back and knees suffer.

If putting the tools on the top is no good, and the floor is even worse, what do I do? And how do I clamp wood or jigs to the bench? I know this much: a table saw out-feed is a must in my workflow. Lastly, how do I get the work bench from job to job? It can’t be too big or too heavy to handle solo. So there it is: I want a bench with a large surface, tool storage, clamping options, table saw out-feed, and it has to be light enough for one person to manage.

I’ll make it big and small, heavy and light, plus fold-able to carry it around in my back pocket! Well, the last part might be going too far, but what about the rest? After figuring out the properties of the ultimate work bench, it was time to design it, which is where the fun begins—in the virtual wood shop. Soundgarden superunknown zip rar online.

Earlier, I said the domino was the coolest tool ever, but I spoke too quickly. In a lot of ways, that distinction goes to, a computer modeling program that is easy to use, and FREE! Within my MacBook Pro, the cutting, routing, drilling, and assembling began. A few days—and no less than twenty variations—later, the detailed plans were ready to take to the shop. Had I begun the process in a brick-and-mortar wood shop, I would probably have settled for the “penultimate work bench,” since, let’s face it, the “this one’s good enough” syndrome would have set in somewhere around version three. Don’t get me wrong, I’m perfectly willing to accept that “perfect is the enemy of the good,” but modeling allows us to get a little closer without sacrificing the good.

The Details Both bench-top sections are identical, except they’re mirrored for the table saw supports and crosscut dadoes. The sections are bolted together on each end with a simple bolt, washer, and plastic knob. The bolt assembly remains attached to one section, while the second section has two large holes drilled to drop over the assembly. This saves time and possible misplacement of the bolts. Galvanized pipes are mounted length-wise through precisely placed holes in each section. The pipes can be pulled out to a length of two feet to support a portable table saw. Each pipe has an end-cap to keep it from pulling out too far.

Mounting the DeWalt was a simple matter of ripping down some 2x and attaching it to the underside of the saw. The 2x has a V-grove along the entire bottom edge, which centers up on the pipe and provides a stable connection. The width of the 2x will, of course, depend on the saw used. I estimated, at first, and made them a little large for the test mount. Then it was a simple matter of ripping off the difference to make the saw top flush with the bench top. Download system ps2 39006613. I also added some cutouts to the 2x for convenient hand holds when placing and removing the saw.